Equipment and Technology for Weldments Production
Welding qualification - WPQR
40 welders with qualification as per EN 287-1
| Method | Material | Range of class(mm) | CEN ISO/TR 15608 |
|---|---|---|---|
| 135 | S235J2 ÷ S355J2 EN10025-2 | thick. 3 ÷ 100 | 1.2 |
| 135 | S235JRH ÷ S355J2H EN10210-1 | thick. 3 ÷ 20; Ø>44,5 | 1.2 |
| 141 | S235JRH ÷ S355J2H EN10210-1 | thick. 2 ÷ 5,8; Ø12,4÷50 | 1.2 |
| 138 | S235J2 EN10025-2 ÷ P355NL2 EN10028-3 | thick. 3 ÷ 100 | 1.2 |
| 138 | S235J2 EN10025-2 ÷ P355NL2 EN10028-3 + S690QL1 EN10025-2 | thick. 3 ÷ 100 | 1.2 |
| 135 | P275NL1 ÷ P355NL1 EN10028-3 | thick. 3 ÷ 100 | 1.2 |
| 111 | P275NL1 ÷ P355NL1 EN10028-3 | thick. 3 ÷ 24 | 1.2 |
| 135 | S275NL ÷ S460NL EN10025-3 | thick. 3 ÷ 80 | 1.3 |
| 135 | S500QL ÷ S690QL EN10025-6 | thick. 3 ÷ 120 | 3.1 |
| 138 | S890QL ÷ S960QL EN10025-6 | thick. 7,5 ÷ 60 | 3.2 |
| 135 | AISI304L ÷ AISI316L | thick. 3 ÷ 60 | 8 |
| 141 | AISI304L ÷ AISI316L | thick. 3 ÷ 20 | 8 |
| 135 | AISI316L + S690QL EN10025-6 | thick. 3 ÷ 60 | 8+3 |
| 783 | S690QL EN10025-6 | St37-3K - stud Ø6 ÷ Ø12mm | 3.1+1.1 |
| 783 | S690QL EN10025-6 | AISI304 - stud Ø8 ÷ Ø12mm | 3.1+8 |
| 783 | AISI304 ÷ AISI316 | AISI304 - stud Ø8 ÷ Ø12mm | 8+8 |
| 784 | S690QL EN10025-6 | St37-3K - stud Ø3 ÷ Ø6mm | 3.1+1.1 |
| 784 | S690QL EN10025-6 | AISI304 - stud Ø3 ÷ Ø6mm | 3.1+8 |
| 784 | AISI304 ÷ AISI316 | AISI304 - stud Ø3 ÷ Ø6mm | 8+8 |
| 786 | S355J2 EN10025-2 | St37-3K - stud Ø6mm | 1.2+1.1 |
| 786 | S355J2 EN10025-2 | AISI304 - stud Ø6mm | 1.2+8 |
Svařovací zařízení
- 55 pcs. Welding units: Fronius Transsteel 5000, TPS5000, TS5000, TPS4000, TS4000, Variosynergic 5000-2, Variosynergic 5000, Variostar 457
- 3 pcs. Welding units: Fronius TIG 1x Magic Wave 3000 300A/65%, 2x Trans Tig 2500 240A/60%
- 1 pc. Weling unit: Fronius TPS2700 CMT, 210A/60%
- 1pc. welding automat MAG Fronius Twin 2x 500A/60% – max. l.6000 mm
- 1 pc. Flux Welding Automat ESAB LAF 631 + Tractor A2 Multitrac + PEK, 630A/100%
- 2 pcs. Condenser welding of studs with spark ignition Ø3 mm ÷ Ø8 mm
- 1 pc. CD 2301+ CA 08; 1 pc. KES 1600+ PMH-10
- 1 pc. Stroke welding of bolts with ceramic ring Ø6 mm ÷ Ø14 mm
- Short-time lift stud welding Ø3 mm ÷ Ø8 mm
- LBH910 BTH-TECH GmbH + PHM-161 + PHM-12
- Welding Robot: Panasonic TA-1800 G3
- Workshop 1 : Positioner 2-axe, load capacity 500 kg, max.L 1800 mm, max.Ø1000
- Workshop 2 : Positioner 1-axe, load capacity 1000 kg, max.L 3000 mm
- Positioner RedRock HS20/TS20 - 20t, 2-axe, max. L 3÷15 m, min height 1000 mm, max. height 2400 mm
- Rotation positioner 5 t, 3-axe, Ø table 1200 mm, continuous speed control 0,05/min - 0,4/min
- Rotation positioner 3 t, 2-axe, Ø table 1220 mm, continuous speed control 0,1/min - 0,4/min
- Rotation positioner 300 kg, 2-axe, Ø table 850 mm, continuous speed control 0,17/min - 1,1/min
- Roller positioner 15 t, Ø wheels 425 mm, Ø container min.500 mm, max.3000 mm continuous speed control 0,1/min - 1,0/min, diameter speed 13 cm/min - 130 cm/min
Drying Ovens for welded material
- 1pc. Electric drying oven Elektroteplo SPM 5,8.5/4-T for flux up to 400 °C, volume 100 l, 3 kW, with recording
- 1 pc. Electric drying oven Svarservis SP 6-USB for electrods up to 350 °C, volume 6 electrodes boxes, 1,2 kW, with recording
- 1pc. Electric drying oven Elektroteplo PKS 13 for electrodes up to 350 °C, volume 4 electrodes boxes, 1,2 kW, without recording
- 2 pcs. Electric drying oven Elektroteplo PKS 11 for electrodes up to 350 °C, volume 4 electrodes boxes, 1,2 kW, without recording and thermostat
2 pcs. Electric drying oven Elektroteplo PKS 11 for electrodes up to 350 °C, volume 4 electrodes boxes, 1,2 kW, without recording and thermostat
- O2; C2H2; Ar+CO2; Ar+O2; Ar; N2; H2, N2+H2
Central distribution of technical gases
- O2
- C2H2
- 82%Ar+18%CO2
- natural gas 250kPa, 100kPa, 2kPa
Central air distribution – 8 bars
- Screw compressor Schneider 1 pc. 50 kW, 1 pc. 30 kW incl. complex filtration, drying and condensate removal
Heating burners
- 4 pcs. Burner AOH 0074 - GCE - natural gas / air, output 120 kW – welding preheating
- 8 pcs. Burner H80 - GCE - natural gas / air, output 75 kW – welding preheating
- 22 pcs. Burner H60 - GCE - natural gas / air, output 65 kW – welding preheating
- 20 pcs. Acetylene / Oxygen – flame alignment of steel class S235JR÷S460NL
- 8 pcs. Natural gas / Oxygen – flame alignment of steel class S500QL÷S690QL
Mobile Welding Fume Exhaust Arms
- 2 pcs. Nederman, 2-arm, output 700 m3/h/1 arm
- 1 pc. EKO Náchod SOS 202.1.S, output 380 m3/h vacuum 23 kPa 2,4 kW/li>
Heat treatment
Source HeatMaster HM-403T-R26 (40 kW), annealing up to 800°C
- local 3-channels annealing
- annealing oven 2 000 x 1 200 x 1 200 mm, load max. 1 000kg
Assembly and aligment hydraulic press
- 2 pcs. 250 t, width 2 400 mm, height 500÷2230 mm
- 1 pc. 120t, width 1 100 mm, height 225÷900 mm
- 1 pc. 50 t, height 300 mm
